Founded in 1972, BAE began as a quick-turn PCB prototyping pioneer. Through strategic mergers and acquisitions, we’ve grown into a full-spectrum manufacturing force, bringing that same speed and precision to PCBA, CNC machining, plastic injection molding, sheet metal, and cable harness assemblies. With over 100,000 sq. ft. of facilities in California, we deliver top-tier products on impossibly aggressive timelines, empowering leaders in aerospace, electronics, and beyond.
Capabilities
CNC Machining
Advanced 3, 4, and 5-axis machining with tight
tolerances across metals and aerospace alloys.
Comprehensive cable and wire harness manufacturing with capabilities in custom over-molding, automated termination, continuity testing, and EMI shielding.
Trusted by Industry Leaders in Aerospace, Technology, and Manufacturing
BAE LLC has been a critical partner during our NPI phases, delivering high-precision CNC machined enclosures with tight tolerances of ±0.0001” and flawless surface finishes. Their team worked closely with us to optimize designs for manufacturability, ensuring smooth transitions from prototypes to production without delays.
During the engineering build of a key aerospace subsystem, BAE exceeded our expectations by providing certified precision-machined parts within an aggressive timeline that allowed us to maintain an important R&D launch schedule. Their team’s responsiveness and ability to quickly adjust for last-minute design changes is impressive.
For years, BAE has delivered quick turn boards with complex stack-ups and controlled impedance in as fast as 48 hours. Their ability to meet our demanding specifications while maintaining flawless execution has allowed us to accelerate testing cycles and meet critical project deadlines.
Previous
Next
Quick-turn Customer Portfolio
State-of-the-Art Facilities
CNC Machining
Our advanced 5-axis CNC milling and turning centers with in-process probing ensure precision machining for complex geometries and tight tolerances.
We utilize laser direct imaging (LDI) systems, multilayer presses, and ENIG plating lines to produce high-reliability PCBs with fine line/space tolerances and advanced stack-ups.
Equipped with multi-cavity injection molding machines, hot runner systems, and precision tooling CNC centers, we deliver high-quality plastic components with exceptional consistency.
Our fiber laser cutters, CNC press brakes, and aerospace-grade welding stations allow us to fabricate durable and precise sheet metal components for structural and enclosure needs.
With automated wire cutting, crimping, and overmolding equipment, coupled with rigorous continuity and hi-pot testing, we produce reliable cable harnesses for critical applications.
Using advanced FEA, CFD, and 3D CAD tools, we optimize designs for manufacturability, scalability, and performance across a wide range of engineering challenges.